Fundamentals of Design and manufacturing
Group A
Engineering design process and its structure. Identification and
analysis of need, product design specifications, standards of performance and
constraints.
Searching for design concepts, morphological analysis,
brainstorming. Evaluation of design concepts for physical reliability, economic
feasibility and utility.
Detailed design; design for manufacturing, assembly, shipping,
maintenance, use, and recyclability.
Design checks for clarity, simplicity, modularity and safety.
Standardization and size ranges, reliability and robust design. Design
organization and communication, technical reports, drawings, presentations and
models.
Group B
Fundamentals of metal cutting; tool-work interaction for production
of machined surfaces. Classification of machining processes. Basic machining
operations (turning, shaping, planning, drilling and milling processes).
Fundamentals of grinding and finishing; overview of unconventional
machining processes; fundamentals of welding processes; introduction to primary
welding and allied processes; selection of manufacturing processes. Design for
manufacturability.
Need for integration- Commercial, Economic and technological
perspective; basic tools for integration; concept of a system. Introduction to
information technology and its elements.
Introduction to group technology; introduction to simulation and
database management systems.
Elements of integration- controllers, sensors, robots, automated
machines; AGVs, AS, RS etc.
Product and process design for integration; design for economic
manufacturing; design for manufacturing integration.
Introduction to computer aided process planning; selection of
machine tools.
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